I was going to use heat on the cast but I decided to let the Kroil work a few more days.
I took the whole machine apart about six years ago. I had the body sandblasted and painted. The first painter was doing a bad job, the second painter was all right but I wasn't 100% happy. Lost interest in the machine. Still not feeling it, but I need to get it back together. Too many parts under my basement machines. I need the room to stash another machine or rearrange. Running out of options.
At least when I was interested in it, I took everything apart (except the boiler section), cleaned, lubricated, and replaced any broken micro switches. Then I put it together in sub assemblies and boxed the different components. It should be as easy as a jigsaw puzzle to reassemble. I have pictures for the wiring. I think the wiring was coated in asbestos too.....the plastic sleeves had little rocks glued to them. I remember submerging the tubes in my basement and rubbing the rocks off under water to prevent any fibers from flying. The adhesive holding the rocks may be tainted. Has anyone ever tested this kind of wire covering before? It was pretty suspicious.
If the boiler pans out, I will look at the water controls. There was a solenoid and a pressure relief. One step at a time I guess. I would like to clean the original solenoid but there probably is a rubber gasket and I may destroy it in the process. I'm sure I can use a new one but I like the old brass. Has anyone ever taken one of these apart successfully without destroying it? I'm sure it would work as is but I'm pretty phobic when it comes to cleaning any of my machines where the actual product comes in direct contact with the machine. It has to be spotless before I will use it.